Replacement parts
Practical replacements for broken, worn, hard-to-find, or discontinued components.
Drayton Valley, Alberta
Useful parts.
Made with purpose.
Replacing the Unreplaceable – One Functional Print at a Time.
We design and manufacture functional physical products, replacement parts, and custom solutions using practical digital design and additive manufacturing.
Design • Make • Improve
01 / About
A small shop solving real problems.
Bill’s Print Forge is a bootstrapped, early-stage product-design and additive-manufacturing business based in Drayton Valley, Alberta.
We focus on useful things: a part that is no longer sold, a simple product that could work better, or a custom item that does not exist yet. Each project starts with the problem, then moves through design, testing, and physical production.
We are building carefully, one practical project at a time.
02 / What we make & do
From an everyday problem
to a working physical part.
Custom products
Purpose-built items shaped around a specific use, fit, or problem.
Product design
Digital design, prototyping, testing, and refinement for functional physical products.
Additive manufacturing
Small-batch production and one-off functional prints made with real-world use in mind.
03 / Early projects
Work in progress.
Real examples of measuring, designing in Autodesk Fusion, prototyping, and producing functional parts.
Recliner handle replacement
An original handle was measured and modelled, then refined through multiple prototypes before the final functional print.
Patio chair foot
A fitted replacement developed from measurements, translated into a reinforced digital model, and produced as a physical part.
Shower door bracket
A discontinued-style component recreated as a practical replacement, with the original retained for fit comparison.
Table saw throat plate replacement
A long broken component measured and reconstructed as a two-part design, ready to replace the damaged original.
Custom threaded screw
A custom thread profile developed in Fusion and tested through physical print iterations.
04 / Contact
Have a part or product in mind?
Tell us what you are trying to make, replace, or improve.
bill@billsprintforge.caDrayton Valley, Alberta, Canada
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